FAQ's (Frequently Asked Questions) on Parts, Tech Publications + "How-to" links...
I developed this to aid in locating the most sought-after Gen2 topics based on the number of thread views, and key areas of subject interest. Last update 04/20/25.
Please check in here prior to first-time forum posting:
Welcome to all Newbie's! Start here...
Technical Publications:
Max's FREE Publications stash. Service, Owner's Manuals, TSB's and more. See= MediaFire
Additional free model publications (SideTrack link) Tracker, Sidekick, and Samurai Repair Manuals
Factory Manuals and software for purchase>> Genuine Suzuki Manuals
Genuine (OE) parts: With part #'s and diagrams!
California Suzuki Car Parts Catalog Online Store
N. Carolina Chevy Tracker Parts> GM Parts Direct: Your direct source for Genuine GM Parts
New Jersey Genuine OEM Suzuki Automotive Parts
Ohio World Suzuki Subaru Parts - Genuine OEM Suzuki & Subaru Parts & Accessories | World OEM Parts Subaru
U.A.E. (Asia) PartSouq Suzuki Search here by VIN too!
UK Suzuki Car Parts - next day delivery on thousands of Suzuki Car Parts from Sims Suzuki
Caribbean Simpson Motors Limited Suzuki Caribbean | Choose Your Country
Japan (based) Megazip, worldwide warehousing source Suzuki Car & Auto Genuine OEM Parts for Sale | Online Store
Aftermarket Mail Order:
SUZUKI Parts | RockAuto (Forum Sponsor)
Low Range Off-road
Used Parts Sources:
Oregon Trail Tough Trail Tough Products - 4x4 Parts, Service and Custom Builds
Arkansas Universal Auto Sales
UK Dacar Suzuki Home (select new parts as well)
hwy83suzuki.com
USA / Canada Wrecker search engines:
Car-Part.com--Used Auto Parts Market
VEHICLE INFO (general):
Suzuki OBD Trouble Codes –
www.suzuki-forums.com
Cold Air Intake system mods
Bought Cold Air Intake
02 Sensor Replacement
Oxygen sensors
Alternate tire size options:
2000 Suzuki Grand Vitara V6 JLX Tire Size?
Engine and transmission removal
H25a (V-6) Engine removal / replacement...
Removing 2.5 l engine from my chevy tracker 2001
2001 XL7 Manual Tranny Drop
Wanting to make a swap (2.7L to 2.5L V-6 particulars)
Vitara project - J20a to J23a swap (J20a to J23a swap)
www.suzuki-forums.com
www.suzuki-forums.com
Ignition timing setting
Set ignition timing without tech or ignition shorting connector
Engine noise at start-up.
Valve noise for the first 2 seconds.
ENGINE (specific) REPAIR INFO :
Diesel
Which manufacturer's Diesel engine do I have?
What engine do I have
J20a (2.0L)
Timing Chains and Tensioners (Vitara & Tracker) repair info:
J20A 4 cylinder: Timing Chains and Tensioners (Vitara & Tracker) repair info:
Camshaft Position Sensor (CPS, aka CMP)
Vitara stalling when idle
Camshaft Position Sensor on 2003 Vitara 2.0 L
Where to buy an oil pan and how to install...
Where to buy an oilpan and how to install...
Engine vibration due to motor mount issues? See...
Motor Mounts...Again (I'm sorry)
H25a / H27a (2.5L / 2.7L)
Timing Chains & Tensioners (GV, Tracker & early XL-7) repair info...
H25a / H27a V-6: Timing Chains & Tensioners repair info...
Timing chain on H25A 2.5L V6 broke. How easy would the...
A/C belt changing / tightening technique with a manual tensioner
Accessory drive Belt issues...
Alternator and belt removal tips
Alternator Belt
Exhaust Smoke. Valve Cover Baffle drainage issues and PCV Info...
H25 / H27 V-6: Blue Exhaust Smoke. Valve Cover Baffle drainage issues and PCV Info...
Where can I find my Camshaft Position Sensor?
Where can I find my Camshaft Position Sensor? (2.5L V6 2003 Grand Vitara)
MAF and inlet duct replacement info...
Code P0102 MAF (Circuit Voltage Low). Sensor and inlet duct replacement info...
MAF info:
Bad Mass Airflow Sensor (MAF)
Where are my spark plugs?
Where are the spark plugs????
Servicing the EGR valve and Intake Plenum gaskets...:
servicing EGR valve
Engine hard to start and fuel "Flooding" symptoms...
Another 99 Grand Vitara No Start!
Starter removal tips:
Starter Removal Tips 02 ZR2 Tracker (Grand Vitara)
Any of you guys ever change a starter in a 2003 suzuki grand vitara
Oil pan removal and reseal. Lessons learned + tips
H25a V-6 Oil pan removal and reseal. Lessons learned + tips
sump gasket replacement
Oil leak...
www.suzuki-forums.com
ADDITIONAL TOPICS
Cooling System:
Radiator Replacement
When good radiators go bad...
Finding and fixing coolant leaks...
Engine cooling system leakage. Locating, repairing, ID'ing parts...
What a Place For A Coolant Leak (2.5L V-6)
Conversion: mechanical to 12V thermostatic electric fan
Conversion: mechanical to 12V thermostatic electric fan
Drive train:
4 Wheel Drive problems to include early (thru '04) XL-7's
4 Wheel Drive problems to include early (thru '04) XL-7's. Tech / repair info here...
Gear Oils:
Differential & manual tranny fluid check
Transfer case fluid what kind?
Stuck transmission, differential, or transfer case drain or fill plugs?
Dayum! Stuck fill plugs!
Clutch problems...
Time to replace clutch
Loose (manual) gear shifting mechanism!
Loose gear shifter
www.suzuki-forums.com
Automatic Transmission level checks and transmission oil changing...
Automatic Transmission questions, 2002 ZR-2 Tracker
www.suzuki-forums.com
Rear Axle Bearing and axle seal servicing:
Rear axle bearing and seal replacement, '99 GV and early era XL-7 info.....
Front hub (wheel bearing) replacement...
Vitara front wheel bearing quandry
Wheel Bearing bad....can I fix it myself?
CV joint / seal free play (differential nylon bushing upgrade)
CV joint free play
CV Shaft and Boot replacement:
is that hard to change CV boots on 1999 gv?
1999 front differential and engine removal questions...
Finicky hydraulic clutch operation?
Finicky clutch operation?
Heating and Air Conditioning:
www.suzuki-forums.com
A/C system overhaul. Lessons learned:
A/C system overhaul. Lessons learned...
www.suzuki-forums.com
Rear AC issues
Cabin Filter. Do I have one? How to change..
cabin air filter ?
Compressor troubleshooting...
2001 Tracker A/C Compressor Replacement
Amount of refrigerant charge and compressor replacement...
A/C works/doesn't work issue
A/C condenser fan issues & under-hood 25amp fuse blowing...
ac fan
Heater Core replacement
2000 Vitara 2.0L Heater Core replacement
Frame, Steering and Suspension:
Calmini 2.5" Lift Kit
4xfourart 3" suspension lift
Rusted out front cross-member
99 Tracker/Vitara - Front crossmember
Tightness in steering
power steering
Rack and pinion housing, rubber securing mount / bushings...
Rack&Pinion Rubber Bushing Replacement info
Brakes:
Brake shoe replacement, lessons learned...
Front brake (calipers) dragging...
Front brakes dragging
Electrical:
Starter or battery??
Starter or Battery
Steering wheel "clock spring" / Multi-function switch and Air Bag light problems?
Clock spring failure
Ignition (no start) blackout...
ignition blackout
Interior:
Easy fix for shift indicator on A/T
Radio removal (1999-2003), HVAC control lighting, dash light dimming, Auto Trans floor shifter light bulb replacement...
Auto dash light dimming and HVAC control lights are out. Shifter lightbulb info too!
How to fix a faulty power window switch
how to fix power window switch
Re-programming the 1999 & 2000 remote door lock system...
Remote Central Lock on 2000 GV
Side door panel removal and window operating problems?
99 GV front windows
Exterior:
www.suzuki-forums.com
1999 Vitara Grill Removal
Head and side light replacement
www.suzuki-forums.com
EXHAUST:
I "gutted" my cat!
Misc:
Trailer towing capabilities
6x12 Uhaul Trailer with Grand Vitara?
What safeguards to NOT ruin my automatic trans while towing
Flat towing your Zuk
Flat towing behind motorhome
Towing a 2001 GV 4x4 limited, what do I buy?
Common Problems of note?
1999-2003 Common Problems?
www.suzuki-forums.com
I developed this to aid in locating the most sought-after Gen2 topics based on the number of thread views, and key areas of subject interest. Last update 04/20/25.
Please check in here prior to first-time forum posting:
Welcome to all Newbie's! Start here...
Technical Publications:
Max's FREE Publications stash. Service, Owner's Manuals, TSB's and more. See= MediaFire
Additional free model publications (SideTrack link) Tracker, Sidekick, and Samurai Repair Manuals
Factory Manuals and software for purchase>> Genuine Suzuki Manuals
Genuine (OE) parts: With part #'s and diagrams!
California Suzuki Car Parts Catalog Online Store
N. Carolina Chevy Tracker Parts> GM Parts Direct: Your direct source for Genuine GM Parts
New Jersey Genuine OEM Suzuki Automotive Parts
Ohio World Suzuki Subaru Parts - Genuine OEM Suzuki & Subaru Parts & Accessories | World OEM Parts Subaru
U.A.E. (Asia) PartSouq Suzuki Search here by VIN too!
UK Suzuki Car Parts - next day delivery on thousands of Suzuki Car Parts from Sims Suzuki
Caribbean Simpson Motors Limited Suzuki Caribbean | Choose Your Country
Japan (based) Megazip, worldwide warehousing source Suzuki Car & Auto Genuine OEM Parts for Sale | Online Store
Aftermarket Mail Order:
SUZUKI Parts | RockAuto (Forum Sponsor)
Low Range Off-road
Used Parts Sources:
Oregon Trail Tough Trail Tough Products - 4x4 Parts, Service and Custom Builds
Arkansas Universal Auto Sales
UK Dacar Suzuki Home (select new parts as well)
HWY 83 SUZUKI SALVAGE
Quality used parts for the Suzuki Samurai, Sidekick & Geo Tracker. Open 7 days a week! Call 262-470-6425 10am-10pm. Email Anytime
hwy83suzuki.com
USA / Canada Wrecker search engines:
Car-Part.com--Used Auto Parts Market
VEHICLE INFO (general):
Suzuki OBD Trouble Codes –
How do I create a signature?
How do I create a signature with my vehicle info?
www.suzuki-forums.com
Cold Air Intake system mods
Bought Cold Air Intake
02 Sensor Replacement
Oxygen sensors
Alternate tire size options:
2000 Suzuki Grand Vitara V6 JLX Tire Size?
Engine and transmission removal
H25a (V-6) Engine removal / replacement...
Removing 2.5 l engine from my chevy tracker 2001
2001 XL7 Manual Tranny Drop
Wanting to make a swap (2.7L to 2.5L V-6 particulars)
Vitara project - J20a to J23a swap (J20a to J23a swap)
2000 Tracker - J20A to J23 swap, Join me on my adventure.
Hello everyone, this thread is meant to be both a means for me to look back on and keep track of things, and hopefully as an aid for those doing the same thing in the future. To start with, some details about my ride: 2000 Chevy Tracker, 4 door, 4wd, automatic. 89k miles About 3 weeks ago...
www.suzuki-forums.com
Two questions about 2.5L to 2.7L motor swap
I'm editing my original post here, so you can jump to the important part. All of the interchange issues I encountered in this engine swap are detailed at post # 174, located here, https://www.suzuki-forums.com/threads/two-questions-about-2-5l-to-2-7l-motor-swap.271448/page-9 Happy Motoring...
www.suzuki-forums.com
Ignition timing setting
Set ignition timing without tech or ignition shorting connector
Engine noise at start-up.
Valve noise for the first 2 seconds.
ENGINE (specific) REPAIR INFO :
Diesel
Which manufacturer's Diesel engine do I have?
What engine do I have
J20a (2.0L)
Timing Chains and Tensioners (Vitara & Tracker) repair info:
J20A 4 cylinder: Timing Chains and Tensioners (Vitara & Tracker) repair info:
Camshaft Position Sensor (CPS, aka CMP)
Vitara stalling when idle
Camshaft Position Sensor on 2003 Vitara 2.0 L
Where to buy an oil pan and how to install...
Where to buy an oilpan and how to install...
Engine vibration due to motor mount issues? See...
Motor Mounts...Again (I'm sorry)
H25a / H27a (2.5L / 2.7L)
Timing Chains & Tensioners (GV, Tracker & early XL-7) repair info...
H25a / H27a V-6: Timing Chains & Tensioners repair info...
Timing chain on H25A 2.5L V6 broke. How easy would the...
A/C belt changing / tightening technique with a manual tensioner
Accessory drive Belt issues...
Alternator and belt removal tips
Alternator Belt
Exhaust Smoke. Valve Cover Baffle drainage issues and PCV Info...
H25 / H27 V-6: Blue Exhaust Smoke. Valve Cover Baffle drainage issues and PCV Info...
Where can I find my Camshaft Position Sensor?
Where can I find my Camshaft Position Sensor? (2.5L V6 2003 Grand Vitara)
MAF and inlet duct replacement info...
Code P0102 MAF (Circuit Voltage Low). Sensor and inlet duct replacement info...
MAF info:
Bad Mass Airflow Sensor (MAF)
Where are my spark plugs?
Where are the spark plugs????
Servicing the EGR valve and Intake Plenum gaskets...:
servicing EGR valve
Engine hard to start and fuel "Flooding" symptoms...
Another 99 Grand Vitara No Start!
Starter removal tips:
Starter Removal Tips 02 ZR2 Tracker (Grand Vitara)
Any of you guys ever change a starter in a 2003 suzuki grand vitara
Oil pan removal and reseal. Lessons learned + tips
H25a V-6 Oil pan removal and reseal. Lessons learned + tips
sump gasket replacement
Oil leak...
Grand vitara 1999 v6 2.5 is leaking engine oil
Hi everyone, My Suzuki Grand vitara 1999 v6 2.5 is leaking engine oil on the left side from the engine block, just below the oil pressure sensor. see photo. Does anyone know how to fix this leak?? Kind Regards, Rob
www.suzuki-forums.com
Cooling System:
Radiator Replacement
When good radiators go bad...
Finding and fixing coolant leaks...
Engine cooling system leakage. Locating, repairing, ID'ing parts...
What a Place For A Coolant Leak (2.5L V-6)
Conversion: mechanical to 12V thermostatic electric fan
Conversion: mechanical to 12V thermostatic electric fan
Drive train:
4 Wheel Drive problems to include early (thru '04) XL-7's
4 Wheel Drive problems to include early (thru '04) XL-7's. Tech / repair info here...
Gear Oils:
Differential & manual tranny fluid check
Transfer case fluid what kind?
Stuck transmission, differential, or transfer case drain or fill plugs?
Dayum! Stuck fill plugs!
Clutch problems...
Time to replace clutch
Loose (manual) gear shifting mechanism!
Loose gear shifter
1999 GV. Stuck 4wd transfer case shifter
Hi All, I just joined the forum and need info on a recently purchased 1999 Suzuki GV with 6 cyl, automatic and 4wd. I live on an island in the Caribbean and purchased the Suzuki without even seeing it due to the scarcity of vehicles here. Anyway the Suzuki has a bunch of problems but I'm most...
www.suzuki-forums.com
Automatic Transmission level checks and transmission oil changing...
Automatic Transmission questions, 2002 ZR-2 Tracker
Rear Differential Gear Ratio?
Hey all, I know a lot of people ask questions about this, but I've been looking for a way to find out what the rear differential gear ratio is, and so far haven't been able to find anything. I have a convertible 2000 Tracker with a 2.0L engine, 4 spd A/T, and it's rear wheel drive only. Are...
www.suzuki-forums.com
Rear Axle Bearing and axle seal servicing:
Rear axle bearing and seal replacement, '99 GV and early era XL-7 info.....
Front hub (wheel bearing) replacement...
Vitara front wheel bearing quandry
Wheel Bearing bad....can I fix it myself?
CV joint / seal free play (differential nylon bushing upgrade)
CV joint free play
CV Shaft and Boot replacement:
is that hard to change CV boots on 1999 gv?
1999 front differential and engine removal questions...
Finicky hydraulic clutch operation?
Finicky clutch operation?
Heating and Air Conditioning:
2006 Grand Vitara - Heater Core or Thermostat?
My 2006 Suzuki Grand Vitara is not blowing hot air, even when it has been running for 30 minutes with heat on full and while driving. Outside temp is 20 degrees F. I cleaned the cabin air filter, and it blows fast but not hot. I used a temperature gun to check the two pipes coming out of the...
www.suzuki-forums.com
A/C system overhaul. Lessons learned:
A/C system overhaul. Lessons learned...
Correct name for A/C blower speed switch ?
I'm looking for the sliding switch that controls the A/C air blower speed. Looked in A/C, heater, wiring, instrument panel, and other sections but dont see it. Whats it called ? Thanks
www.suzuki-forums.com
Rear AC issues
Cabin Filter. Do I have one? How to change..
cabin air filter ?
Compressor troubleshooting...
2001 Tracker A/C Compressor Replacement
Amount of refrigerant charge and compressor replacement...
A/C works/doesn't work issue
A/C condenser fan issues & under-hood 25amp fuse blowing...
ac fan
Heater Core replacement
2000 Vitara 2.0L Heater Core replacement
Frame, Steering and Suspension:
Calmini 2.5" Lift Kit
4xfourart 3" suspension lift
Rusted out front cross-member
99 Tracker/Vitara - Front crossmember
Tightness in steering
power steering
Rack and pinion housing, rubber securing mount / bushings...
Rack&Pinion Rubber Bushing Replacement info
Brakes:
Brake shoe replacement, lessons learned...
Front brake (calipers) dragging...
Front brakes dragging
Electrical:
Starter or battery??
Starter or Battery
Steering wheel "clock spring" / Multi-function switch and Air Bag light problems?
Clock spring failure
Ignition (no start) blackout...
ignition blackout
Interior:
Easy fix for shift indicator on A/T
Radio removal (1999-2003), HVAC control lighting, dash light dimming, Auto Trans floor shifter light bulb replacement...
Auto dash light dimming and HVAC control lights are out. Shifter lightbulb info too!
How to fix a faulty power window switch
how to fix power window switch
Re-programming the 1999 & 2000 remote door lock system...
Remote Central Lock on 2000 GV
Side door panel removal and window operating problems?
99 GV front windows
Exterior:
A front fender removal DIY...
Any Member tips and tricks to ease the burden? :) Need to remove the left front in order to knock out a top area dent. Would like to maintain the plastic side cladding attached IF possible. 1. Any fasteners that must be removed under the side trim? :huh: 2. Inner fender liner needs to go I...
www.suzuki-forums.com
1999 Vitara Grill Removal
Head and side light replacement
Replacing the back door handle.
I recently replaced my back door exterior handle. I heard that it is a common fault when it comes to GV. I simply bought an exterior plastic handle at Ebay: Then, I wanted to install it, and I didn't know where to begin, so I went out looking in the forum... Finally I found this post, which...
www.suzuki-forums.com
I "gutted" my cat!
Misc:
Trailer towing capabilities
6x12 Uhaul Trailer with Grand Vitara?
What safeguards to NOT ruin my automatic trans while towing
Flat towing your Zuk
Flat towing behind motorhome
Towing a 2001 GV 4x4 limited, what do I buy?
Common Problems of note?
1999-2003 Common Problems?
Dispelling a "Where was my Suzuki built" myth...
For years we have read and reported (myself included) that Grand Vitara's and Vitara's sourced in North America were solely built side by each with the Chevrolet Tracker at the CAMI (Canadian Automotive Manufacturing Inc.) plant in Ingersoll, Ontario. Apparently not, or at least not FULLY...
www.suzuki-forums.com
