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Old 11-12-2007, 10:54 AM   #1 (permalink)
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Default intermittent starter solenoid problem

87 Samurai....my Sammy does not start sometimes unless I rap on the starter solenoid? Does entire starter need to be replaced ? Can just the solenoid be replaced? Can the solenoid be disassembled & cleaned? Is the whole process worth it?
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Old 11-12-2007, 11:04 AM   #2 (permalink)
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its a 20 year old starter.. replace it too..
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Old 11-12-2007, 11:23 AM   #3 (permalink)
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Yeah...starter mptor BRUSH contact going bad causes that same "need to hammer" fix. I'm with XL...replace both the starter and solenoid if you intend to keep her. Starter only if not. Solenoids DO come separate BTW.

Double check your wiring connections for loose or corroded contacts first though.

Starter...
1987 SUZUKI SAMURAI Starter Motor

Solenoid...
1987 SUZUKI SAMURAI Starter Solenoid
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Old 11-12-2007, 12:38 PM   #4 (permalink)
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Oh! One other thing...if you don't hear at LEAST a click when you hit the key...I'd suspect a switch or wiring connection problem. Anywhere from the ignition switch to the solenoid via any OTHER switches in between (auto trans neutral safety or clutch pedal start safety switch) which ever may be applicable in your case. You should be able to apply 12V + right from your battery to the small gauge wire spade connector post on the solenoid to rule out a circuit / switch problem. Make SURE you're in neutral when you try this though.
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