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Old 08-05-2013, 04:44 AM   #1 (permalink)
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Default 1981 Suzuki Sierra not shifting into 2h.. Help

Hey guys i'm just wondering if anyone could help me out with my Suzuki Sierra it is currently not shifting into 2h but seems to shift into 4h and 4l fine.

I have so far tried the following: replaced shifter seat, refilling the transfer case and greasing the shift forks, and realigning the shift forks as per this diagram Suzuki Samurai - Shifting Your T-Case With A Screwdriver

However it still will not shift into 2h, what I have noticed is when I realligned the shift forks as shown in the diagram mine were sitting forming a square square but weren't dead center in the bore - more off to the left. Ive also noticed that the car will shift into what seems like 2h but it is down from neutral on the shifter and when in this position the car will not go take off when in gear unlike when it is in 4h and 4l.

Also im getting differing opinions should I be reallinging the shifter when it is in 4h or neutral? I have tried both with no effect.

If anyone has any ideas that would be great. Thanks
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Old 08-06-2013, 11:10 PM   #2 (permalink)
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Ok guys so I've played with it some more when I go to realign the shift forks and have the transfer lever in 4h if I then align the shift forks from that position I can shift straight into 2H and drive the vehicle. However once I go to shift into 4L or 4H I lose 2H again and can't get it back without repeating the process.

HELP Please I'm so confused.
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