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Old 12-04-2012, 01:34 PM   #1 (permalink)
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Just called about an A/C for the Kick. Manager sez 150 for everything. Any tips on installation hangups? I've done a lot of AC work in the past so the basics should be easy i.e. flush, oil, new dryer, check compressor and clutch PRIOR to bolting on. Donor is a '96 Kick 1.6, 2WD. My gem is a '98 Kick, 4X4, 4dr, 1.6, 16 v., 5 speed.
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Old 12-04-2012, 03:13 PM   #2 (permalink)
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This may be helpful:
Ack's FAQ Tracker Factory Service Manual Air Conditioning

Also, different PS/AC belt and adjustment. You may need the '96 heater control panel AC switch if you don't have one (probably don't). When at the JY always get more than you think you need, especially fasteners.
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1997 Geo Tracker, 2dr convertible/hardtop, 1.6, 16v, 5 spd manual, 4wd
1995 Geo Tracker, 2dr convertible/hardtop, 1.6, 16v, 3 spd auto, 4wd
1992 Geo Tracker LSI, 2 dr convertible, 1.6, 8v, 5 spd manual, 4wd
1991 Geo Tracker, 2dr hardtop (TT), 1.6, 8v, 3 spd auto, 4wd

1989 Ford E-250, van, 5.0 (302), 4 spd auto
1988 Ford Ranger, p/u, 2.9, 3pd auto

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Old 12-04-2012, 10:29 PM   #3 (permalink)
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Yeah Dave, plan ta grab everything that's not Furd GM or Chrysler. Control panel is cracked so need a "new" one anyhow. Solenoids, Sensors here I come. Lower pulley is comin' with me. Ducting, radiator, and fans (if electric). Makin' a list, checkin' it twice.
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Old 12-05-2012, 07:25 AM   #4 (permalink)
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Regarding heater controls, I found out that a '98 Geo Metro control panel is the same as a '97 Tracker.

EDIT: trim panel is different although.
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1997 Geo Tracker, 2dr convertible/hardtop, 1.6, 16v, 5 spd manual, 4wd
1995 Geo Tracker, 2dr convertible/hardtop, 1.6, 16v, 3 spd auto, 4wd
1992 Geo Tracker LSI, 2 dr convertible, 1.6, 8v, 5 spd manual, 4wd
1991 Geo Tracker, 2dr hardtop (TT), 1.6, 8v, 3 spd auto, 4wd

1989 Ford E-250, van, 5.0 (302), 4 spd auto
1988 Ford Ranger, p/u, 2.9, 3pd auto

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Old 12-05-2012, 07:35 AM   #5 (permalink)
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only one,
dont ever force the clutch on the compressor
that is never hot wire, it, let the A/C AMP LOGIC protect the system.
hi/lo switch do not bypass that either.
that is it,
see full 98 schematic here (electric)
air-conditioner-repair
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Old 12-05-2012, 12:37 PM   #6 (permalink)
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Tnx again XXX, schematics are a bonus anytime. Downloaded and printed.
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Old 12-05-2012, 02:41 PM   #7 (permalink)
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metro tip is precious. nice tip.
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