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Suzuki Vitara 1992- ECU help needed!

54K views 143 replies 7 participants last post by  Bex  
#1 ·
Hello to everybody!
My compliments for this wonderfull forum website!

My brother has a Suzuki Vitara JLX TBI -1991 - 1.6L -8V manual and 4WD (European - Germany), which has its ECU got crazy and as I am an
electronics-addicted, I am trying to get it repaired (If I will manage).
The car ECU is the same used for the Geo Tracker G1 - with part number
JE331B604A.

Background:
The car on one day did not start anymore, and on switching ON ignition
after the initial CEL, the main relays started to get crazy with continuous
clicking. The ECU had already been fixed some years before (with not very elegant soldering in my opinion), from a "I know everything" type of mechanic,
replacing the C111 cap and basically cracking the 1206 SMD bypass ceramic cap C48.

As I read the fantastic David Ruberg ECU repairs page, I have learned that the weak points of this board are all the poor Rubycon caps. I have indeed
replace C103, C101 and C111 and replaced the C48 with a ceramic 1206 SMD 1000pF one (as I did not have bigger value size). Unfortunately I did not find in my local store the C105 Tantalum polarized cap. However, waiting from the C105 new cap purchased online, I have decide to try on the car the ECU fixed up this point.

QUESTION:
On first trial the board did not wake up at all! All the via-holes
of the replaced caps are jumped to be sure to not miss main reference 5V on the board. However, pin A23, and on the diode D107 cathode (btw the diode is not shorted) I do NOT have the 5V reference voltage.

1) If the board is a 3-layer one, could it be that I am missing some connection inside a acid damaged via-hole with some dipped layer?

2)I doubt it, but could it be that a wrong value of C48 could cause some shorting? As I do not have a cap meter, do you know its value?

3) To understand better the 5V trouble, where is generates the 5V reference?

4) Any other idea to know where to check for stupid errors?

Thanks a lot to everybody :D

Cheers
Eon
 
#2 ·
From Rhinoman
___________________________________________________________
C48 should be 100nF, an incorrest value won't stop the ECU from powering up but is likely to give you n oise problems. The PCB is four-layer but its unlikely that the problem is caused by damage to the inner layers, you most likely still have a bad track or damaged via. Sometimes the damage is underneath the connector so you need to test all the tracks for continuity. The 5V reference is generated by an emitter follower circuit using the upright TO220 PNP transistor, I forget its number - its in the centre of the PCB.
_______________________________________________________________

Thanks Rhinoman,
I was indeed guessing that my C48 was too little value.......
to follow your indication I need more details as on the center of the board there two positions called Q105 and Q104 but they are NC.......could you please explain better?

To be clear, from the pinout description on David ECU repairing page, I have understood that this board is powered through power (+12V) on pin B1, B7 and B9 and GND on pin B2 and B10. Just to be sure is that correct?

Regarding the connector acid spils, do you have some experience, that plugging and unplugging the board connectors (which require a huge force especially to unplug them) could then happen to definitely damage an underneath connector pad already acid damaged?

Thanks alot!

Cheers :)
Eon
 
#8 ·
Regarding the connector acid spils, do you have some experience, that plugging and unplugging the board connectors (which require a huge force especially to unplug them) could then happen to definitely damage an underneath connector pad already acid damaged?

Thanks alot!

Cheers :)
Eon
Sometimes the acid can leech underneath the connector. There is also one track under the connector that is vulnerable to damage from overloads. I have seen a few ECUs that have been badly 'repaired' and it has caused that track to blow.
 
#7 ·
Thanks alot kick-fix
for all the information!

Sorry, for the ECU repair page.....if it is yours, you have done a brilliant job!

Luckly my ECM is not so much acid damaged (at least visible) compared
with the board in your photo.

Btw do you know which one is the emitter follower which generates the 5V reference which Rhinoman was talking about?

The problem is: if the board is a 4-layer type, is very difficult to understand
correctly all the connectios I shall have....and then hard to test them even
with good digital multimiter......:(

any chances for an ECM schematic? of part of it.....at least the part which handle the main power to catch the broken connection.....it is a pitty as this ECU it looks still healty.......

back to test.....

Thanks alot!

Cheers
Eon
 
#9 ·
Thanks Rhino....
do you mean underneath the B-green 17-pin connector? or underneath the A one with 24-pin?

As before my modification the board was yes crazy, but still alive, this hypothetical "wanted" track has become interrupted after my modification.....still I can't realize how come, as I have used professional solder set with maximum highest controlled temperature of +325 Celsius degree and I have soldered billions of boards down to microscopic sizes in my life...........so I know hot to solder.....however, never say never....

I guess the best way to remove the board connector, it would be hot-air solder set right? (which I do not have available at the moment)......and with poor metalization via-holes of this 12-years old board, I dont want to take more risk to brake dipped layer connection if any......maybe if you have more details I will manage to check it without to unsolder them.....

About the 5V reference, any chance you could remeber the position number of this involved transistor?

Thanks alot! :)

Cheers
Eon
 
#13 ·
I guess the best way to remove the board connector, it would be hot-air solder set right? (which I do not have available at the moment)......and with poor metalization via-holes of this 12-years old board, I dont want to take more risk to brake dipped layer connection if any......maybe if you have more details I will manage to check it without to unsolder them.....

About the 5V reference, any chance you could remeber the position number of this involved transistor?

Thanks alot! :)

Cheers
Eon
I have used a hand held solder sucker in the past, you just need to be careful and patient, a proper vacuum tool is better. I don't remember the number of the transistor. I have about 20 ECUs in the workshop at the moment, I'm sure that there are a couple of early 8V ECUS in there, I will have a look later.
 
#15 ·
Hello again guys,
here there is my board.....Rhino is right, on my first post there was the part number, which is indeed JE331B604A.

I will find more information about the car specs kick-fix is requiring. So far the type of the car, engine, and other... is classified under the short paper given by the Suzuki help desk for mechanics in italy (where the car is now) which is:

Suzuki Vitara 1.6i (G16A) 1991-1998 | MPI, 1996 manual change with immobilizer and EGR step system.

More info will come later....

About the Q100, on my board is not on the center of the layout, but on the transitor heat sink (first one on left side on my attached pic...)...

Thanks alot for the moment.....

Cheers
Eon
 

Attachments

#16 ·
your car is NOT AN MPI , its IS A TBI

not multpoint INJECTION not even close.

this is the real suz tag , and as stated in all EPCs

course not US mark. other. the EPC uses the 33920 numbers exclusively. ww. your looks identical to mine.

Image



if you have an IMMO ON THE CAR , i can not help you or advise you.

you need body tag, ECU tag and if car is IMMO equipped.?
to service any Suzuki proper
 
#17 ·
Sorry Kick,
the metal cover of the ECU is clear...nothing on, simply the Suzuki logo....
that's it....it doesnt even look like someone removed that in the past.....no
glue traces on it.....

The engine type at least here in Italy is coded as G16A, not sure if this could
be useful....

Could I help on finding some other info about the car?

Cheers
Eon
 
#20 ·
Ok Kick....
thanks alot for those informations....

I will need to check again the board patiently and come back with conclusions....I ll let you know.......

however, in case this ECU is definitely gone the PN board I need to check for
is ether the 56B30 or the 56B40....right?

do u also sell those boards? of any site-recommendation you could suggest?

Thanks alot.

Cheers
Eon
 
#25 ·
i need to ID the car.

as i said , there are a huge number 29 of diff VITS running in europe.

that being said, neck far out.....

56B30 is IS TBI MT
56B40 is is TBI AT
and uses our (USA) kind of distributor.

does yours look like mine and it does have a 56B pn on side of disty or the like
see the tag , that tag has the Suz, pn on it, ours does.

see all photos ,all are USA 91 8v
Image
 
#26 ·
Definately NOT a 56B40, the Mitsu number on the PCB doesn't match the sticker. It maybe a 56B30 but that PCB was used on a number of variants worldwide. The Mitsu number defines the software and the configuration, I'll have a check in my records later and see if I can match up it up to a Suzuki part number.
 
#29 ·
same as mine the Mitsu number but we dont have B70 here.
only up to b61 here.
ill look up that in the EU., yes, I see it. F6 searches.

mine with same MITSU pn is b30 or b40 , if forget which, i stripped it so bad.

ok only shows up 2 times B70 in the EPC, as 2dor and 4door type 2 motor. B81 is A/t version and my work for you.

Both times SE series. e1 to 99 skips usa.


Se416
 
#32 ·
same as mine the Mitsu number but we dont have B70 here.
The picture you posted clearly shows a different number. I think that you're confusing the part number of the assembled board with the part number of the bare PCB.