1.6 swap
I'm currently doing a 1.6 engine swap on my Samurai as well. With the G16 engines, there are the 8 valve and the 16 valve engines.
The 8 valve will take your intake and exhaust manifolds from the 1.3L and you can run all of your stock wiring and vacuum lines.
The 16 valve requires you to pull the complete wiring harness from under the dash and in the engine bay. You also need the 16V's ECU and the speed sensor off of the instrument cluster to modify your samurai's speedometer. It will cost you about 250 dollars to have someone convert the wiring harness, or you can buy them for between 400 and 500 dollars. If you live in a state that has strict emission testing (I live in California.. so yeah... owch) you need the ECU off of an older model sidekick (95 or before) the newer model ECU is OBD2 and requires more test equipment and is very dificult to pass emission tests with. Using the older model ECU lets you test it with pre-95 emission standards. You can use the newer motor with the older ECU. The older motors have the igniter and coil seperate from the distributor. The newer models are all inclusive. If you do the 16 valve motor, older or newer, you will need to upgrade your radiator and you need an electric fuel pump.
Regardless of which 1.6L you put in, you will need the starter motor of the 1.6 and an engine adapter plate to mate it with the bell housing on the trany. You will also need motor mount adapters to position it in your engine bay.
The 8 valve swap can be done for a minimal investment, the 16 valve is much more in depth and more expensive. You get a lot more HP and better gas mileage out of the 16V motor though.
I think if I dropped my dual twin side draft Constant Velocity Mikuni's on an 8V and the Thorely headers, I could take on a 16V, but I'd be sucking gas like it was going out of style.
Last edited by Baratacus : 01-11-2008 at 04:51 PM.
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