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Senior
Join Date: Jan 2007
Location: Caledon, Ontario, Canada
Posts: 173
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Front crossmember recall
Front crossmembers are prone to rust and eventually fail - not nice when your front suspension detaches!
WARNING! The following info is STRICTLY CONFIDENTIAL! Do NOT under any circumstances print this out and take it to a dealership!
Special Coverage Adjustment - Front Suspension Crossmember Corrosion #06186 - (10/17/2007)
1999-2004 CHEVROLET TRACKER
CURRENTLY OR PREVIOUSLY REGISTERED IN THE STATES OF CONNECTICUT, DELAWARE, ILLINOIS, INDIANA, IOWA, MAINE, MARYLAND, MASSACHUSETTS, MICHIGAN, MINNESOTA, MISSOURI, NEW HAMPSHIRE, NEW JERSEY, NEW YORK, OHIO, PENNSYLVANIA, RHODE ISLAND, VERMONT, WASHINGTON D.C., WEST VIRGINIA, WISCONSIN, OR IN THE PROVINCES OF LABRADOR, NEW BRUNSWICK, NEWFOUNDLAND, NOVA SCOTIA, ONTARIO, PRINCE EDWARD ISLAND, AND QUEBEC
This special coverage is being administered in phases. The first phase will consist of 1999 and 2000 model year vehicles. Customers of 2001 - 2004 model year vehicles will not receive their notification letter until some time in the future. This, however, does not preclude them from presenting their vehicle for repair if they are experiencing this condition. In such cases, dealers should perform the inspection/repair and submit a claim following the instructions contained in this special coverage bulletin.
This inspection/repair should be performed at no cost to the customer even though they may not have yet received their notification letter . Under no circumstance should these customers be asked to pay for the repair and then advised to seek reimbursement from GM when their notification letter arrives.
Some 1999-2004 model year Chevrolet Tracker vehicles have a front suspension crossmember that did not receive adequate corrosion protection. The result of this condition may be most noticeable on vehicles driven in areas where rust is most common, such as areas where salt is used to control snow and ice. The corrosion may advance and cause rust-through perforation of the crossmember in the area of the left and/or right front lower control arm attachment brackets. As the corrosion progresses, the crossmember will become thinner and the perforations will grow in size. If there are a substantial amount of large perforations, the left and/or right front lower control arm attachment brackets will become weakened and begin to flex. If this occurs, the customer may notice front tire wobble, steering looseness, vehicle pull to one side, front end noises (clunk, bang, rattle, etc), vehicle shaking, or steering wheel rotation when shifting from reverse to drive and drive to reverse.
Corrosion may progress over time until the front lower control arm bracket separates from the crossmember.
This special coverage covers the condition described above for a period of 10 years or 150,000 miles (240,000 km), whichever occurs first, from the date the vehicle was originally placed in service, regardless of ownership. The repairs will be made at no charge to the customer.
Dealers are to inspect the crossmember. If the crossmember shows signs of advanced corrosion or perforation caused by corrosion, the crossmember is to be replaced.
If the inspection indicates that the crossmember does not need replacement, customers may bring the vehicle back to the dealership every 12 months for another inspection.
Diagnosis or repair for conditions other than the condition described above is not covered under this special coverage program.
Parts required to complete this special coverage are to be obtained from General Motors Service and Parts Operations (GMSPO).
Part Number 91177632 Crossmember, Frt Susp
Service Procedure
Inspection Procedure
Conduct the steel integrity inspection using a 4.8 mm (3/16 in) flat-tip punch and a 340-454 gram (12-16 ounce) hammer.
Place the punch on the crossmember surface and strike the punch with the hammer using a 25-31 cm (10-12 in) swing and light-to-moderate force. Inspect several locations on both the left and right sides of the crossmember.
Carefully inspect the lower portion of the crossmember, on both the front and rear vertical surfaces, at the front lower control arm mount.
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If the metal perforates or displays a significant "dent" upon test completion, replace the crossmember. Refer to Front Suspension Crossmember Replacement in SI.
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If the metal does NOT perforate or display a significant "dent" upon test completion, no further action is required. Refer to the Claim section of the bulletin.
Crossmember Replacement
Remove the crossmember from the vehicle. Refer to Front Suspension Crossmember Replacement in SI.
Important: After installing the new crossmember, measure the wheel alignment and adjust the front toe, if necessary. Refer to Measuring Wheel Alignment and Front Toe Adjustment in SI.
Install the new crossmember. Refer to Front Suspension Crossmember Replacement in SI.
Dear General Motors Customer:
Important:
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Your 1999-2004 model year Chevrolet Tracker is involved in special coverage 06186.
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Your Chevrolet dealer will inspect the front suspension crossmember for corrosion that could result in control arm separation.
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Your dealer will perform this inspection for you at no charge .
As the owner of a 1999-2004 model year Chevrolet Tracker, your satisfaction with our product is very important to us.
Some 1999-2004 model year Chevrolet Tracker vehicles have a front suspension crossmember that did not receive adequate corrosion protection. The result of this condition may be most noticeable on vehicles driven in areas where rust is most common, such as areas where salt is used to control snow and ice. The corrosion may advance and cause rust-through perforation of the crossmember in the area of the left and/or right front lower control arm attachment brackets. As the corrosion progresses, the crossmember will become thinner and the perforations will grow in size. If there are a substantial amount of large perforations, the left and/or right front lower control arm attachment brackets will become weakened and begin to flex. If this occurs, the customer may notice front tire wobble, steering looseness, vehicle pull to one side, front end noises (clunk, bang, rattle, etc), vehicle shaking, or steering wheel rotation when shifting from reverse to drive and drive to reverse.
Corrosion may progress over time until the front lower control arm bracket separates from the crossmember.
Take your vehicle to your dealer if you believe that your vehicle may have the condition as described above.
What We Have Done: General Motors is providing you with this special coverage for corrosion failures of the front crossmember. If this condition occurs on your 1999-2004 model year Chevrolet Tracker within 10 years of the date that your vehicle was originally placed in service or 150,000 miles (240,000 km), whichever occurs first, the condition will be repaired for you at no charge .
What You Should Do: If you believe that your vehicle may have the condition as described above, take your vehicle to your GM dealer and they will inspect the crossmember for you at no charge.
If the crossmember shows signs of advanced corrosion or perforation caused by corrosion, the crossmember will be replaced at no charge. If the inspection indicates that the crossmember does not need replacement, you may bring your vehicle back to your dealer every 12 months for another inspection. Keep this letter with your other important glove box literature for future reference. Diagnosis or repair for conditions other than the condition described above is not covered under this special coverage program.
Reimbursement: The enclosed form explains what reimbursement is available and how to request reimbursement if you have paid for repairs for the special coverage condition.
If you have any questions or need any assistance, just contact your dealer or the Chevrolet Customer Assistance Center at 1-800-630-2438 or 1-800-833-2438 (TTY).
We are sorry for any inconvenience you may experience; however we have taken this action in the interest of your continued satisfaction with our products.
Last edited by shapsuz : 02-12-2008 at 11:48 AM.
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might mean some will fall through the cracks.
Linear Mode
